Topic: Cement factory crane service solution
No matter it is in developing countries or developed countries, cement is always on a high requirement level, especially in developing countries, where more and more new factories and buildings are needed with fast developing economy. At certain extent, the quantity of demanded cement is a very important index to a country’s economy analyses, and usually, the cement factory project is one of our important targets when finding customers. Following is one of DQCRANES’ successful cases, which DQCRANES’ overhead crane and gantry crane services have solved our Russian client’s material handling problems with satisfactions.
Customer Profile
As an experienced project company, the Russian client is capable of providing overall services to cement factory project, and brick factory project, etc. What’s more, all infrastructure and equipment’s design and purchase could be guided and selected according to the company’s recommendation and suggestions. All of their projects need a perfect material handling solution to solve their lifting problems. Here comes DQCRANES, the expert in material handling problems.
Lifting Requirements
1. Overhead crane requirement.
During the cement production, several big and heavy production equipment are needed and therefore it’s a tough task to transport and arrange these heavy facilities into the workshop. How to do the work efficiently and easily? The overhead crane provided by DQCRANES can be your giant servant, who can easily lift, move and help to install them with a little effort by pushing the buttons.
Besides, the grab is need to lift and transport the small and irregular stones into their facilities for cement production. Therefore, the grab overhead crane will be the optimal solution to their lifting problems.
2. Gantry crane requirement
After cement are produced, they will be loaded in trucks and delivered all around the world. However, before delivering, the cement is placed in a store, which is without walls for the sake of space saving. Here comes the question: how to load the cement to the truck easily and efficiently? DQCRANES gives its answers. The gantry crane will be the best answer because the gantry crane is designed for solving indoor and outdoor material handling problems, which are favored by the conditions here for there is no support beams in this store, and the cantilever of the gantry crane is necessary too for loading, which can transport the cement to the trucks as close as possible.
Crane Service Solutions
According to the work condition requirement and technical datas, DQCRANES designes 4 sets overhead cranes,1 set is 10 ton Double Girder Overhead Crane with A5 work class,1set 10ton single girder overhead crane with A3 work class,2sets 5ton single girder overhead crane and 1 set 10ton single girder gantry crane for the Russian customer. Among the overhead cranes and gantry cranes, there is a grab overhead crane, used for lifting the small stones, which could largely increase the feeding efficiency of the production line. There are some drawings and photos for your reference as following:
QD10t drawingQD10t drawing
Foundation drawing of steel support beam for QD 10t crane Foundation drawing of steel support beam for QD 10t crane
Crane Production Control
After the completion of overhead crane and gantry crane production drawings, DQCRANES begins the manufacturing of all the cranes on the agreement of the client. Each and every production process will be supervised and checked by DQCRANES specialists and related photos will be taken and sent to the customers to make sure our client is will informed of the crane production progress and the related quality control measures. DQCRANES will spare no efforts to provide you optimal material handling solutions and we promise your cranes will be at your hand according to your schedule.
LD 5 ton overhead crane unfinished main girderLD 5 ton overhead crane unfinished main girder photo
LD 5ton overhead crane unfinished end girderLD 5 ton overhead crane unfinished end girder
Crane Packing and Delivery
After the order being finished, a full sets of documents written in English and Russian or other languages is prepared and provided to customer, making sure everything we do is easy to be understood by the customer. DQCRANS packs goods with plastic cloth, all hoists and electrics are packed in wooden box. All what DQCRANES has done is to protect goods from any damages.
Main girder of overhead craneMain girder of overhead crane
Hoists and electrics in wooden boxHoists and electrics in wooden box
After Sales Service and Feedback
Customers install the crane by themselves, the whole process is smooth as our overhead cranes and gantry cranes are easy to install and also because they have a strong and powerful technical team. DQCRANES is always there with them during the crane installation and initial running of the crane by providing technical support when necessary.
Not far ago Dongqi crane machine came cross the Russian customer at CTT fair in Moscow. They told us our overhead crane and gantry crane worked very well and smooth in factory, and our double girder overhead crane was performing amazing well in the workshop, which was working all around the clock.